DJC Green Building Blog

Is modular the next big thing?

Posted on August 24, 2010

In the fallout from the recession, I'm hearing a little bit here and a little bit there about green housing projects. But what I seem to be hearing a lot about is prefabricated, modular projects or buildings constructed of pieces made at a factory. Whether cottage dwellings to go in a backyard or totally separate houses, this field seems to have an underlying invigorating energy, leaving me to wonder if it's the next big thing?

The GreenFab demonstration home, courtesy GreenFab
Locally, two companies come to mind. I recently met and interviewed the owners of GreenFab- Johnny Hartsfield and Swen Grau - about their very first modular housing project in Jackson Place, pictured at left. GreenFab's overarching goal is to revolutionize housing. But it plans to start now by building well-designed, sustainable, affordable modular projects, or by consulting for others who want to do the same thing. Look for a story soon on this company in the DJC.

You might remember my mentioning GreenFab in a post from last summer here (as a disclaimer from that post, GreenFab's projects will likely not pursue the Living Building Challenge now, though Hartsfield plans to do so in the future). The project is targeting LEED platinum certification.

The other company, Backyard Box, was founded by Seattle green developer Sloan Ritchie. This concept is focused more on backyard cottages. Customers select a design they want with a set price, can choose to pay

A Backyard Box project by Blip Design, courtesy Backyard Box
for upgrades, and leave permits and construction to Backyard Box. I wrote a story about the business in April here.

Then there was June's Backyard Cottage Design Challenge Showcase, hosted by Method Homes (another local developer of prefab projects) and Infiniti RED. The challenge showcased the work of 35 local architects and designers who submitted prefab friendly backyard cottage designs. That showcase can be viewed here. Ideabox of Salem, Ore., is yet another regional prefab company.

On the less-local front, Charles Redell at Sustainable Industries wrote a piece here on August 19 called "Modular Could Lead Commercial Construction Market." In it, he discusses a new partnership between YKK AP America, a manufacturer of building components, and Project FROG, a panelized modular building company. In it, Oliver Stepe of YKK says his company is repositioning towards the next innovation of the built environment.

Then there's this article by Dave Walsh from last October that discusses modular buildings' growth in Holland. If it's growing in Holland, you know there's a chance it will catch on here: http://www.djc.com/news/ae/12011276.

In light of the state of the economy, combined with the presumed increased efficiency and lowered cost of modular housing... is it the next big thing?
It will be interesting to see how this topic moves forward. I'm curious to see how GreenFab and Backyard Box's businesses progress over the coming year, and on whether they are the beginning of a slew of new businesses that will soon come in this arena.
Then again, in October of 2008, James Timberlake of Philadelphia-based KieranTimberlake Associates told me that the way of the future is not just prefabricated buildings - it's designing buildings for both assembly and disassembly. So maybe we're missing something by limiting ourselves to simply creating a building for permanent use. What do you think?
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Comments (3) Trackbacks (1)
  1. Yesterday, I got a nice comment via email from Brad Conway with Stillwater Dwellings. Conway wrote the following:

    I wanted to let you know about our company, Stillwater Dwellings, that is another new prefab home company in the Seattle area. We are working on our 5th home. Unfortunately, we haven’t had the opportunity to build one in the Pacific NW. Please take a look at our website, http://www.stillwaterdwellings.com.

    …thanks for the info, Brad!

  2. Katie,
    Thanks for covering innovation in green building. It is very encouraging to read about projects from a wide variety of companies collaborating on diverse projects. I also enjoy reading about collaboration not only among companies from different states but also by companies from different countries. My business partners are Swiss and German timber engineers working to introduce global best practices for high-performance building into the Pacific Northwest. We have experience on over 1,000 buildings in 10 countries and are very enthused to be building more projects in Oregon, Washington, and British Columbia. Keep up the great work.

    Here are our company websites.

    http://www.ideabuilderhomes.com/
    http://www.cutmytimber.com/

    Best,

    Greg Howes

  3. Prefab is exciting right now and the promise is that by using prefab components or entire houses that construction cost are lowered. These savings can used to upgrade to greener building components and hopefully better design. I’m seeing some great designs but in my experience the costs are higher than for on site stick built houses. Given the challenging terrain and small lot sizes in Seattle is prefab viable here?


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